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Fix download speed/ETA display for re-downloads (#1294)

bd4f0bf04813fe01ef0bffbd81cc26625241e6e6 · 2026-01-26 13:56:58 -0800 · Alex Cheema

## Motivation

After the download verification fix, when files are re-downloaded due to
upstream changes (size mismatch), the download progress displays
correctly (completion %, bytes, file counts), but speed shows 0 B/s and
ETA shows "--" for both overall and per-file progress.

## Changes

- Modified `on_progress_wrapper` in `src/exo/download/download_utils.py`
to detect re-download scenarios
- Added re-download detection: when `curr_bytes < previous_downloaded`,
the file was deleted and download restarted
- On re-download: reset `start_time` to current time and set
`downloaded_this_session = curr_bytes`
- Added two tests to `test_download_verification.py` covering
re-download and continuing download scenarios

## Why It Works

The bug occurred because:
1. `file_progress` is initialized with the OLD local file size (e.g.,
1.5GB)
2. When `_download_file` detects size mismatch, it deletes the file and
starts fresh
3. Progress callback receives small `curr_bytes` (e.g., 8KB) but
compares against old size
4. `downloaded_this_session = 0 + (8KB - 1.5GB) = -1.5GB` (negative!)
5. Negative session bytes → 0 or negative speed → ETA shows "--"

The fix detects when `curr_bytes < previous_downloaded` (indicating
re-download started) and resets tracking to treat it as a fresh
download.

## Test Plan

### Manual Testing
<!-- Hardware: (e.g., MacBook Pro M1 Max 32GB, Mac Mini M2 16GB,
connected via Thunderbolt 4) -->
<!-- What you did: -->
- Download a model, modify a file to change its size, restart exo,
verify speed/ETA display correctly during re-download

### Automated Testing
- Added `TestProgressResetOnRedownload` class with two tests:
- `test_progress_resets_correctly_on_redownload`: Verifies progress
resets correctly when re-download starts
- `test_progress_accumulates_on_continuing_download`: Verifies
continuing downloads still accumulate correctly
- All 11 download tests pass
- Type checking (basedpyright): 0 errors
- Linting (ruff): All checks passed

🤖 Generated with [Claude Code](https://claude.com/claude-code)

Co-authored-by: Claude Opus 4.5 <noreply@anthropic.com>

Files touched

Diff

commit bd4f0bf04813fe01ef0bffbd81cc26625241e6e6
Author: Alex Cheema <41707476+AlexCheema@users.noreply.github.com>
Date:   Mon Jan 26 13:56:58 2026 -0800

    Fix download speed/ETA display for re-downloads (#1294)
    
    ## Motivation
    
    After the download verification fix, when files are re-downloaded due to
    upstream changes (size mismatch), the download progress displays
    correctly (completion %, bytes, file counts), but speed shows 0 B/s and
    ETA shows "--" for both overall and per-file progress.
    
    ## Changes
    
    - Modified `on_progress_wrapper` in `src/exo/download/download_utils.py`
    to detect re-download scenarios
    - Added re-download detection: when `curr_bytes < previous_downloaded`,
    the file was deleted and download restarted
    - On re-download: reset `start_time` to current time and set
    `downloaded_this_session = curr_bytes`
    - Added two tests to `test_download_verification.py` covering
    re-download and continuing download scenarios
    
    ## Why It Works
    
    The bug occurred because:
    1. `file_progress` is initialized with the OLD local file size (e.g.,
    1.5GB)
    2. When `_download_file` detects size mismatch, it deletes the file and
    starts fresh
    3. Progress callback receives small `curr_bytes` (e.g., 8KB) but
    compares against old size
    4. `downloaded_this_session = 0 + (8KB - 1.5GB) = -1.5GB` (negative!)
    5. Negative session bytes → 0 or negative speed → ETA shows "--"
    
    The fix detects when `curr_bytes < previous_downloaded` (indicating
    re-download started) and resets tracking to treat it as a fresh
    download.
    
    ## Test Plan
    
    ### Manual Testing
    <!-- Hardware: (e.g., MacBook Pro M1 Max 32GB, Mac Mini M2 16GB,
    connected via Thunderbolt 4) -->
    <!-- What you did: -->
    - Download a model, modify a file to change its size, restart exo,
    verify speed/ETA display correctly during re-download
    
    ### Automated Testing
    - Added `TestProgressResetOnRedownload` class with two tests:
    - `test_progress_resets_correctly_on_redownload`: Verifies progress
    resets correctly when re-download starts
    - `test_progress_accumulates_on_continuing_download`: Verifies
    continuing downloads still accumulate correctly
    - All 11 download tests pass
    - Type checking (basedpyright): 0 errors
    - Linting (ruff): All checks passed
    
    🤖 Generated with [Claude Code](https://claude.com/claude-code)
    
    Co-authored-by: Claude Opus 4.5 <noreply@anthropic.com>
---
 src/exo/download/download_utils.py                 |  29 +++--
 .../download/tests/test_download_verification.py   | 132 ++++++++++++++++++++-
 2 files changed, 150 insertions(+), 11 deletions(-)

diff --git a/src/exo/download/download_utils.py b/src/exo/download/download_utils.py
index f10b95e8..6dec4718 100644
--- a/src/exo/download/download_utils.py
+++ b/src/exo/download/download_utils.py
@@ -583,17 +583,26 @@ async def download_shard(
     async def on_progress_wrapper(
         file: FileListEntry, curr_bytes: int, total_bytes: int, is_renamed: bool
     ) -> None:
-        start_time = (
-            file_progress[file.path].start_time
-            if file.path in file_progress
-            else time.time()
-        )
-        downloaded_this_session = (
-            file_progress[file.path].downloaded_this_session.in_bytes
-            + (curr_bytes - file_progress[file.path].downloaded.in_bytes)
-            if file.path in file_progress
-            else curr_bytes
+        previous_progress = file_progress.get(file.path)
+
+        # Detect re-download: curr_bytes < previous downloaded means file was deleted and restarted
+        is_redownload = (
+            previous_progress is not None
+            and curr_bytes < previous_progress.downloaded.in_bytes
         )
+
+        if is_redownload or previous_progress is None:
+            # Fresh download or re-download: reset tracking
+            start_time = time.time()
+            downloaded_this_session = curr_bytes
+        else:
+            # Continuing download: accumulate
+            start_time = previous_progress.start_time
+            downloaded_this_session = (
+                previous_progress.downloaded_this_session.in_bytes
+                + (curr_bytes - previous_progress.downloaded.in_bytes)
+            )
+
         speed = (
             downloaded_this_session / (time.time() - start_time)
             if time.time() - start_time > 0
diff --git a/src/exo/download/tests/test_download_verification.py b/src/exo/download/tests/test_download_verification.py
index 80bb6dc2..2d8d076d 100644
--- a/src/exo/download/tests/test_download_verification.py
+++ b/src/exo/download/tests/test_download_verification.py
@@ -1,6 +1,8 @@
 """Tests for download verification and cache behavior."""
 
+import time
 from collections.abc import AsyncIterator
+from datetime import timedelta
 from pathlib import Path
 from unittest.mock import AsyncMock, MagicMock, patch
 
@@ -14,7 +16,8 @@ from exo.download.download_utils import (
     fetch_file_list_with_cache,
 )
 from exo.shared.types.common import ModelId
-from exo.shared.types.worker.downloads import FileListEntry
+from exo.shared.types.memory import Memory
+from exo.shared.types.worker.downloads import FileListEntry, RepoFileDownloadProgress
 
 
 @pytest.fixture
@@ -319,3 +322,130 @@ class TestModelDeletion:
             result = await delete_model(model_id)
 
             assert result is False
+
+
+class TestProgressResetOnRedownload:
+    """Tests for progress tracking when files are re-downloaded."""
+
+    async def test_progress_resets_correctly_on_redownload(
+        self, model_id: ModelId
+    ) -> None:
+        """Test that progress tracking resets when a file is re-downloaded.
+
+        When a file is deleted and re-downloaded (due to size mismatch),
+        the progress tracking should reset rather than calculating negative
+        downloaded_this_session values.
+        """
+        # Simulate file_progress dict as it exists in download_shard
+        file_progress: dict[str, RepoFileDownloadProgress] = {}
+
+        # Initialize with old file progress (simulating existing large file)
+        old_file_size = 1_500_000_000  # 1.5 GB
+        file_progress["model.safetensors"] = RepoFileDownloadProgress(
+            repo_id=model_id,
+            repo_revision="main",
+            file_path="model.safetensors",
+            downloaded=Memory.from_bytes(old_file_size),
+            downloaded_this_session=Memory.from_bytes(0),
+            total=Memory.from_bytes(old_file_size),
+            speed=0,
+            eta=timedelta(0),
+            status="not_started",
+            start_time=time.time() - 10,  # Started 10 seconds ago
+        )
+
+        # Simulate the logic from on_progress_wrapper after re-download starts
+        # This is the exact logic from the fixed on_progress_wrapper
+        curr_bytes = 100_000  # 100 KB - new download just started
+        previous_progress = file_progress.get("model.safetensors")
+
+        # Detect re-download: curr_bytes < previous downloaded
+        is_redownload = (
+            previous_progress is not None
+            and curr_bytes < previous_progress.downloaded.in_bytes
+        )
+
+        if is_redownload or previous_progress is None:
+            # Fresh download or re-download: reset tracking
+            start_time = time.time()
+            downloaded_this_session = curr_bytes
+        else:
+            # Continuing download: accumulate
+            start_time = previous_progress.start_time
+            downloaded_this_session = (
+                previous_progress.downloaded_this_session.in_bytes
+                + (curr_bytes - previous_progress.downloaded.in_bytes)
+            )
+
+        # Key assertions
+        assert is_redownload is True, "Should detect re-download scenario"
+        assert downloaded_this_session == curr_bytes, (
+            "downloaded_this_session should equal curr_bytes on re-download"
+        )
+        assert downloaded_this_session > 0, (
+            "downloaded_this_session should be positive, not negative"
+        )
+
+        # Calculate speed (should be positive)
+        elapsed = time.time() - start_time
+        speed = downloaded_this_session / elapsed if elapsed > 0 else 0
+        assert speed >= 0, "Speed should be non-negative"
+
+    async def test_progress_accumulates_on_continuing_download(
+        self, model_id: ModelId
+    ) -> None:
+        """Test that progress accumulates correctly for continuing downloads.
+
+        When a download continues from where it left off (resume),
+        the progress should accumulate correctly.
+        """
+        file_progress: dict[str, RepoFileDownloadProgress] = {}
+
+        # Initialize with partial download progress
+        initial_downloaded = 500_000  # 500 KB already downloaded
+        start_time = time.time() - 5  # Started 5 seconds ago
+        file_progress["model.safetensors"] = RepoFileDownloadProgress(
+            repo_id=model_id,
+            repo_revision="main",
+            file_path="model.safetensors",
+            downloaded=Memory.from_bytes(initial_downloaded),
+            downloaded_this_session=Memory.from_bytes(initial_downloaded),
+            total=Memory.from_bytes(1_000_000),
+            speed=100_000,
+            eta=timedelta(seconds=5),
+            status="in_progress",
+            start_time=start_time,
+        )
+
+        # Progress callback with more bytes downloaded
+        curr_bytes = 600_000  # 600 KB - continuing download
+        previous_progress = file_progress.get("model.safetensors")
+
+        # This is NOT a re-download (curr_bytes > previous downloaded)
+        is_redownload = (
+            previous_progress is not None
+            and curr_bytes < previous_progress.downloaded.in_bytes
+        )
+
+        if is_redownload or previous_progress is None:
+            downloaded_this_session = curr_bytes
+            used_start_time = time.time()
+        else:
+            used_start_time = previous_progress.start_time
+            downloaded_this_session = (
+                previous_progress.downloaded_this_session.in_bytes
+                + (curr_bytes - previous_progress.downloaded.in_bytes)
+            )
+
+        # Key assertions
+        assert is_redownload is False, (
+            "Should NOT detect re-download for continuing download"
+        )
+        assert used_start_time == start_time, "Should preserve original start_time"
+        expected_session = initial_downloaded + (curr_bytes - initial_downloaded)
+        assert downloaded_this_session == expected_session, (
+            f"Should accumulate: {downloaded_this_session} == {expected_session}"
+        )
+        assert downloaded_this_session == 600_000, (
+            "downloaded_this_session should equal total downloaded so far"
+        )

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